If you’re a new comer to the manufacturing industry, you will likely have heard of CNC prototyping, but aren’t quite sure what this is and just how it benefits manufacturing firms and factories. This type of manufacturing machine is definitely a advanced and ever improving system that helps factories and manufacturing companies deliver good quality products in high volume at affordable prices. Read on to find out more!
To start with, so what can CNC machining do? Essentially, this industrial machine has one function: to eliminate pieces of metal, plastic or any other material from the larger block of the material to make a shape, which in turn gets to be a component or a product. The process of removing that material varies by machine, either it could be using a lathe, a milling machine, or by drilling, though with all of these methods, the primary purpose of removing material to shape an item is the same.
So how does the machine do this? The clue is in fact in the name, CNC is short for computer numerical control. In the middle of all CNC machining will be the central computer, that is fed data from the CAD program, or computer aided design application. This data provides the information that the CNC machine must make the object. The Prototype Manufacturing is attached to the lathe itself, and so the entire process of shaping the metal through the three main ways is fully automated through the machine. One of the key advantages of this method is that each machine could be reprogrammed using some software to accommodate different roles. As an example, in case a factory had ten machines, on a single day they could be assigned to milling, the very next day to drilling, and the following day to lathing. Compare this to your manual machine, where precious factory floor space has to be loaded with machines that can not be reprogrammed. This means some machines is going to be left idle on certain days as well as the maximum productivity of the factory can not be achieved.
Unlike a manual lathe or milling machine, the computer knows what to do, so a competent technician is not needed. Instead, the technician of a CNC machining product is relegated to some manager, who maintains the program, ensures it really is fully operational and it has enough materials to work with. The flip side is the fact that one technician can manage several machine, maybe between 3 and 5 at a time, which bffodq that certain technician can enhance their productivity five-fold. However, despite not actively undertaking any manual milling, lathing or drilling, the technician needs to be trained in these skills, since this knowledge is vital in operating these appliances.
Because CNC Machining Process is fully computer controlled, accuracy is a thing which comes as standard. A personal computer controlled lathe includes a steadier hand when compared to a technician operating a manual one, so unprecedented levels of accuracy can be attained. CNC is really now industry standard and needed for the levels of accuracy necessary for most components, since manually made products cannot compete.